Product Overview
In large-scale infrastructure and high-volume gabion production, standard-width machines cannot meet demand for wide mesh panels, leading to additional joining work, increased labor, and reduced structural integrity.
This 4000–5000 mm wide fully automatic gabion machine delivers ±2 mm precision control and high-output performance, enabling one-time wide panel production without secondary connection.
It significantly improves construction efficiency, reduces installation time, and enhances overall structural stability.
Problem
- Narrow mesh width requires multiple panels → increases installation time
- Additional wire connection reduces structural strength
- Low production efficiency delays large-scale projects
- Mesh inconsistency leads to rejection and rework losses
- High labor cost for assembly and connection
Cause
- Traditional machines limited to small width production
- No wide-format servo synchronization control
- Manual connection required for large-area coverage
- Lack of precision control leads to mismatch during assembly
Solution
- Narrow width → 4000–5000 mm wide production eliminates panel joining
- Low efficiency → High-output system achieves 7000–8000 m²/8h
- Weak structure → One-piece mesh improves structural integrity
- Mesh mismatch → ±2 mm precision ensures accurate installation
- High labor cost → Reduced assembly steps lower manpower needs
Specifications
| Parameter |
Value |
| Production Capacity |
7000–8000 m² / 8 hours |
| Wire Diameter |
1.6–4.0 mm |
| Mesh Size |
60×80 – 120×150 mm |
| Mesh Accuracy |
±2 mm |
| Machine Width |
4000–5000 mm |
| Wire Strength |
400–550 N/mm² |
| Power |
55–90 kW |
| Voltage |
380V / 50Hz |
How It Works
- Multiple wire coils are fed into automatic payoff system
- Servo-controlled tension ensures stable wire feeding
- Double-twist mechanism weaves wide-width hexagonal mesh
- Continuous production under PLC synchronized control
- Hydraulic system cuts mesh to required length
- Edge reinforcement improves mesh strength
- Wide mesh panels are directly used or assembled into gabion boxes
Application
- Large river regulation and dam protection projects
- Coastal engineering and breakwater construction
- Highway and railway large-slope protection
- Mining and tailings dam large-area reinforcement
- Government mega infrastructure projects
How To Choose
1. Project Scale
- Large projects → 4000–5000 mm width recommended
- Medium projects → smaller width optional
2. Mesh Width Requirement
- Wide coverage → choose 5000 mm for maximum efficiency
- Standard coverage → 4000 mm is sufficient
3. Wire Diameter
- 1.6–2.5 mm → light structures
- 2.5–4.0 mm → heavy-duty structures
4. Output Requirement
- High-demand projects → full servo high-output system
- Medium demand → standard configuration
5. Automation Level
- Fully automatic → best for reducing labor cost and improving consistency
Features / Advantages
- 4000–5000 mm ultra-wide mesh production capacity
- ±2 mm high-precision mesh control
- 7000–8000 m² / 8h high output performance
- One-piece mesh eliminates secondary connection
- PLC + servo fully automatic control system
- 55–90 kW optimized power consumption
- 1.6–4.0 mm wide wire compatibility
FAQ
Q1: What is the advantage of 5000 mm width?
It reduces panel connection, improves efficiency, and enhances structural integrity.
Q2: Can this machine handle large-scale projects?
Yes, it is designed specifically for mega infrastructure and wide-area applications.
Q3: Does wider width affect accuracy?
No, the machine maintains ±2 mm accuracy even at full width.
Q4: What materials are supported?
Galvanized and PVC-coated wires.
Q5: What is the delivery time?
30–45 days depending on configuration.
Q6: How many operators are required?
2–3 operators for full automatic production.
Q7: Do you provide installation service?
Yes, on-site and remote support are available.
